The Conit Runner robot walking on wet concrete - and making a revolution in construction

New construction bot could transform how we build, one groove at a time.

In the world of construction, sometimes the most innovative solutions come from challenging our basic assumptions. Take fresh concrete, for instance. While most of us think it should be left pristine and untouched as it dries, a new robot is turning heads by doing exactly the opposite - deliberately marking up wet concrete surfaces to create stronger, cheaper buildings.

 

 

Meet the Conit Runner, a remarkable wheeled robot that's catching attention in the construction world and has earned a nomination for a CES 2025 innovation award. This plucky little machine, weighing just 22 pounds, zips across newly-poured concrete at speeds up to 10 miles per hour, creating precise grooves that could revolutionize how we build.

But why would anyone want to mark up perfectly smooth concrete? The answer lies in a common construction challenge that most people never think about. When builders pour concrete in tall structures, they can't just dump it all at once - that would lead to cracking as the material dries. Instead, they pour it layer by layer, waiting for each level to cure before adding the next.

This layering creates its own problem, though. Think of it like a stack of pancakes - without something holding them together, the layers could potentially slide apart under pressure. Traditionally, builders solve this by using steel reinforcing bars (rebar) that run vertically through all the layers, like skewers through a sandwich. While effective, rebar is expensive and adds considerable weight to buildings.

There's a clever alternative: adding grooves to each concrete layer while it's still wet. These grooves create more surface area for the next layer to bond to, kind of like Velcro at a microscopic level. Construction workers have long done this by hand, but it's time-consuming and labor-intensive work.

This is where the Conit Runner shows its brilliance. Developed through a partnership between Korean companies Itone (robotics) and Posco E&C (construction), this smart robot navigates wet concrete surfaces autonomously, creating perfect grooves as it goes. It's equipped with an impressive array of sensors - LiDAR, ultrasound, cameras, and motion sensors - that help it avoid obstacles like rebar while ensuring it's working on concrete that's just the right consistency.

The results are impressive: builders can reduce their rebar use by up to 30%, and the robot works as fast as eight human workers combined. This means faster construction times (up to 85% quicker), lower costs, and less physical strain on construction workers.

But perhaps most fascinating is how the robot knows exactly when to make its marks. The Conit Runner constantly measures concrete hardness as it moves, ensuring the surface is firm enough to support its weight but soft enough to create grooves at least 6 millimeters deep. It's like a baker testing dough for the perfect consistency, except this baker moves at 10 miles per hour and never gets tired.

As construction companies face growing pressure to build more efficiently and sustainably, innovations like the Conit Runner show how robots can help transform age-old construction practices. By challenging our assumptions about something as basic as wet concrete, this little robot might just help us build stronger, cheaper buildings - one groove at a time.

The next time you pass a construction site and see perfectly smooth concrete being poured, remember: sometimes the path to stronger buildings isn't about leaving things untouched, but about knowing exactly where to make your mark.

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