In the dynamic world of industrial automation, Comau has been revolutionizing manufacturing processes for over five decades. As a global leader, the company makes advanced robotic technology more accessible and practical for businesses of all sizes.

Founded over 50 years ago, Comau has been at the forefront of digital manufacturing, developing systems that enhance industrial efficiency. The company is distinguished not only by its advanced robotic solutions—including collaborative and wearable robots—but also by its commitment to user-friendly technology.

"Modern manufacturing challenges go beyond just developing advanced technology; the focus is on accessibility," says Duilio Amico, Head of Wearable Robotics at Comau. "We prioritize solutions that don’t require specialized expertise to operate."

This human-centered approach is evident in Comau’s partnerships. For instance, its collaboration with Intrinsic leverages Flowstate, a platform that simplifies robotic programming. Recently tested in hybrid electric vehicle assembly, this technology eliminates the need for specialized coding skills.

Additionally, Comau’s work with Rockwell Automation bridges the skills gap in robotic programming. By integrating Rockwell’s control systems with Comau’s robotic equipment, manufacturers can manage automation logic and robotic applications through a single platform, streamlining operations.

For businesses hesitant about robotics implementation due to complexity concerns, Comau developed Roboshop Next Gen, an advanced simulation platform that allows companies to test robotic operations before deployment. Featuring RoboDK's third-party software, this innovation significantly enhances simulation capabilities and minimizes learning curves.

Operating in 12 countries, Comau offers a robust global support network to ensure manufacturers receive timely assistance. "We are truly global, so we can be genuinely local," the company states. This international reach, combined with decades of expertise in managing cross-cultural teams, enables Comau to collaborate effectively with clients worldwide.

Beyond commercial applications, Comau actively contributes to research initiatives shaping the future of manufacturing. Through partnerships with universities and research institutes, the company fosters knowledge-sharing to drive next-generation technologies. In the electric mobility sector, Comau supports PhD programs focused on battery cell assembly processes.

As manufacturing evolves, Comau’s blend of innovation and user-centric design places it at the forefront of industrial transformation—making automation accessible to all.

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MATE Exoskeletons: Enhancing Workplace Efficiency and Safety

Comau’s MATE exoskeletons redefine workplace safety and efficiency by providing ergonomic support without batteries, motors, or complex technology. Designed to work alongside humans rather than replace them, these wearable robots revolutionize demanding and repetitive heavy-lifting tasks.

Unlike powered exoskeletons that require charging and maintenance, MATE exoskeletons employ a mechanical design that stores energy in springs, releasing it precisely when needed. 

The MATE exoskeletons exemplify simplicity. Currently, the products available on the market are MATE-XT (for shoulder support) and MATE-XB (for lumbar support). Workers can wear it within seconds, adjust the support level, and immediately experience the benefits—no technical expertise required. Assistance levels can be customized based on individual user characteristics, ensuring ergonomic support tailored to specific tasks.

Benefits of MATE Exoskeletons:

●       Reduced Muscular Effort: Minimize strain on the shoulder and lumbar levels, lowering the risk of fatigue and injury.

●       Improved Workplace Quality: Enhance comfort and efficiency in repetitive tasks.

●       Higher Precision: Increase accuracy by stabilizing movement.

●       Better Posture: Support correct body alignment to reduce long-term strain.

Crafted from lightweight carbon fiber, the MATE exoskeletons ensure durability while maintaining freedom of movement. The breathable, bio-compatible materials evenly distribute force across the body, eliminating pressure points and enhancing comfort.

Business Advantages:

Beyond improving worker well-being, MATE exoskeletons contribute to higher productivity, reduced absenteeism, and lower injury-related costs. Many organizations report rapid returns on investment due to increased efficiency and reduced strain-related workplace incidents.

In addition to benefiting workers, MATE exoskeletons also offer key advantages for companies, such as:

- Deployment in areas where automation is not possible, ensuring efficiency in manual tasks.

- A low-cost, flexible ergonomic solution that adapts to various workplace needs.

- A significant positive impact on workplace ergonomics, promoting a healthier and more sustainable work environment.

The MATE series includes:

●       MATE-XT: An upper-limb exoskeleton for assisting the user during flex-extension movements of the shoulders for both indoor and outdoor use.

●       MATE-XB: An exoskeleton for relieving the muscular effort at the lumbar district while the user is working in different positions, e.g., when bending with the legs (squatting), bending forwards, or repetitive lifting of loads.

MATE-XB Exoskeleton: A Leap in Wearable Robotics

The MATE-XB exoskeleton, developed in collaboration with Esselunga, a major retail organization, has been extensively tested in real-world conditions. Workers report significantly reduced muscle fatigue, particularly in repetitive lifting tasks that strain the back.

Key Features

●       Battery-Free Operation: A fully passive mechanical system eliminates the need for motors or power sources. Use your device without time limits!

●       Ergonomic Lumbar Support: The time-tested lumbar support helps reduce fatigue during repeated lifting and bending, ensuring user comfort and minimizing stress. Due to its well–thought-out design and high contact area with the body, the smart robot does not form pressure points - the load is evenly distributed. Breathable high-quality materials do not cause discomfort.

●       Torque Generating Box (TGB): Thanks to the Torque Generating Box (TGB), the exoskeleton provides proportional support weighing up to 25 kg, adjustable on five levels, without hindering walking or mobility. It is thanks to this technology that the device is able to operate without an additional energy source.

●       Lightweight Durability: The carbon fiber frame ensures robustness without excess weight.

Buy a robot that is comfortable to wear and efficient. This ergonomic device can be customized to almost any physique, making it a versatile robot. 

Application Areas

The MATE-XB exoskeleton is a universal solution for a range of tasks. Due to its adaptability and adaptability, the exoskeleton robot is suitable for such scenarios as:

●       Industrial Work: Ideal for manufacturing, warehousing, and construction.

●       Healthcare: Assists caregivers and medical staff in physically demanding tasks.

●       Agriculture: Reduces strain in field labor.

●       Retail & Logistics: Enhances worker efficiency and safety.

●       Daily Assistance: Supports individuals seeking physical relief in routine tasks.

Businesses can purchase or rent MATE-XB exoskeletons to enhance workforce productivity and safety, ensuring sustainable ergonomic solutions.

MATE-XT Exoskeleton: Optimized for Overhead Work

The MATE-XT exoskeleton is an innovation that will make it easier to work monotonously, reduce the strain on muscles and achieve better results when performing various tasks. Hire a robot that can make your life easier – meet our exoskeleton robot! Only high–quality materials, reliable construction, thoughtful design and intuitive operation are MATE-XT.

The MATE-XT exoskeleton is engineered for tasks involving prolonged overhead activity, reducing arm strain by 30%. Its lightweight carbon fiber frame, ergonomic support, and adjustable fit ensure comfort and ease of use.

Advantages of MATE-XT

●       Battery-Free Operation: A fully passive mechanical system removes the need for motors or power sources, allowing you to use your device without time limits.

●       Indoor and Outdoor Adaptability: Designed for diverse working environments.

●       Torque Generating Box (TGB): Provides multiple assistance levels without impeding mobility.

●       Enhanced Precision: Reduces muscle fatigue, leading to improved task accuracy.

●       User-Friendly Design: Features breathable materials, adjustable straps, and quick-release mechanisms for effortless wearability.

Industries Benefiting from MATE-XT

●       Manufacturing: Assembly, packaging, fabrication and other labor-intensive tasks will become easier to perform when fixing the body with an exoskeleton.

●       Logistics: moving and lifting heavy loads will not take much effort and lead to injuries.

●       Food Sector: Improves efficiency in food preparation and prolonged standing tasks.

By integrating MATE-XT into their operations, businesses can reduce physical strain on employees, enhance workplace safety, and boost overall efficiency.

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A Future of Ergonomic Innovation

Comau’s MATE exoskeletons represent a paradigm shift in workplace ergonomics. By prioritizing human-centered design, these solutions seamlessly integrate into daily operations, fostering safer and more productive work environments. Whether through purchasing or renting, companies can harness the benefits of wearable robotics to transform their workforce dynamics.
 

Discover how MATE exoskeletons can redefine productivity and well-being in your organization today in Industrial Automation and Advanced Robotics Company | Comau!